Sarco Steam Traps that are functioning properly will open to release any condensate and close automatically when there is any steam present. However, a failed trap will waste fuel, reduce overall efficiency, increase the costs of production and end up compromising the integrity of the condensate and steam systems. It is important that you test your traps on a regular basis, or the results may be extremely costly. When a steam trap fails, it can have the following impact:
1. Waste energy
2. Negatively affect overall production
3. Increase your maintenance costs
4. Cause a number of safety concerns
There is no question that at some point anything mechanical may malfunction; the steam trap is no exception. With proper maintenance you can improve the longevity of your steam trap and help to minimize maintenance costs.
The conditions that can adversely affect your steam trap are highlighted here.
Dirt
This is the number one cause of steam trap failure, which can result in either a plugged or leaking trap.
Pressure Surges
A pressure surge is usually the result of a sudden opening of a valve in the steam trap, misapplications of the trap or improper piping which results in water-hammer as well as number of other types of damage to the internal components of the steam trap.
So, now the question you are faced with is how you can keep your problems at a minimum while keeping energy costs low. A simple way to achieve this is by looking for warning signs. Some of the most common signs of a problem are explained here.
1. The plume from the condensate stacks looks like an overactive freight train.
2. Condensate back pressures have caused your electric condensate pump to be self-destructive.
3. Control valves and pressure reducing valves have failed to maintain the set pressures.
4. The production capability has been decreased.
5. The pipe wall thickness of your condensate system has started to be an issue.
6. The cost of maintaining the heat exchanger bundles, HVAC coils, humidifiers and other types of equipment have been increased dramatically.
When you understand the common issues that can occur with your steam trap, you will be much more likely to avoid the problem altogether. Regular maintenance will ensure that your steam trap continues to operate with high efficiency and will continue to do so. This will help to ensure your equipment functions properly providing a high level of productivity. For more information visit Business Name
